A tool is built to customer-provide specification. Cold wax is then injected into the tool to create a wax pattern/prototype. That will hold precise dimensional requiments in the final casting.
The Wax pattern are assembled on to the tree.
Successive layer of ceramic and are applied to the tree assembley to form a hard shell.
The molds are flash-fired to remove the wax then heated upto 1200 and placed on send bed, ready for pouring.
Molten metal upto 1,650 is poured into the hollow mold and then colled.
The ceramic shell is broken off and the individual casting are cut away.
Casting heated upto 1250 as per standard or customer requirement.
Fettling process carried out for required surface finishing.
The Machining process involvesthe use of various tools and Machinery to shape raw castings into finished products with precise dimensions and surface finishes.
Casting undergo thorough testing and inspection to ensure that they meet dimensional tolerances ans specifications.
Casting are securely packaged for shipping to the cusomer.